THE MOST IMPORTANT THING BETWEEN YOU AND YOUR BIKE
First we cut all 1" sections to total length of the handlebar.
Next we cut all 1-¼" sections for the CHUBBY® areas.
Then all 1-¼" sections are pre-polished.
All of our Chubby® bars
start with 1" tubing. We knurl the center sections.
We slide 1-¼" tubing over the top of the 1" tubing and fuse together with a tig welder.
(All our CHUBBY® bars are made with double wall construction)
Then all wire holes are de-burred to eliminate all sharp edges.
YOU WANT CLEAN?
HERE YOU GO.
Then we add the notch for the electronic "fly by wire".
Then they go for a second polishing before bending.
Then they are bent on
our CNC tube bender for accuracy.
(WO509 Chubby® 16" Ape Hangershown here)
Then they are sent out
for micro polishing before
the show chrome plating or powder coating process is done.
DELIVERED FROM POLISHING
BRIGHT NICKEL PLATE
We chrome two pairs of handlebars at one time in each tank to achieve top quality control.
THIS IS NOT HOW WE
Production chrome uses a conveyor system that transports parts through
the facility and submerges parts in baths with little quality control.
We use a satin black powder coat.
We tried gloss but it scratches way to easily.
Our satin black vs. stock controls
BAKING IN THE 400° OVEN
Then every single handlebar is inspected thoroughly for an unmatched finish.
Now when someone asks
you who has the best quality handlebars
you can say our name with confidence.
This is why we back our
No one else goes through these processes to ensure the highest
quality product is passed on to you.