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Wild 1 Chubbys

THE MOST IMPORTANT THING BETWEEN YOU AND YOUR BIKE

MANUFACTURING PROCESS

First we cut all 1" sections to total length of the handlebar.

Next we cut all 1-¼" sections for the CHUBBY® areas.

Then all 1-¼" sections are pre-polished.

All of our Chubby® bars start with 1" tubing. We knurl the center sections.
We slide 1-¼" tubing over the top of the 1" tubing and fuse together with a tig welder.
(All our CHUBBY
® bars are made with double wall construction)






Next we mill the wire holes to keep the look as clean as possible.

Then all wire holes are de-burred to eliminate all sharp edges.






YOU WANT CLEAN?
HERE YOU GO.

Then we add the notch for the electronic "fly by wire".

Then they go for a second polishing before bending.


Then they are bent on our CNC tube bender for accuracy.
(WO509 Chubby® 16" Ape Hangershown here)

Then they are sent out for micro polishing before
the show chrome plating or powder coating process is done.

CHROME PLATING

DELIVERED FROM POLISHING

UNWRAPPED

CLEANING

BRIGHT NICKEL PLATE

DRY

CHROME
We chrome two pairs of handlebars at one time in each tank to achieve top quality control.

BEFORE RINSING

DONE

THIS IS NOT HOW WE DO IT.
Production chrome uses a conveyor system that transports parts through
the facility and submerges parts in baths with little quality control.

POWDER COAT
We use a satin black powder coat.
We tried gloss but it scratches way to easily.
Our satin black vs. stock controls

APPLYING POWDER

BAKING IN THE 400° OVEN



 

Then every single handlebar is inspected thoroughly for an unmatched finish.

Now when someone asks you who has the best quality handlebars
you can say our name with confidence.

This is why we back our product 100%.
No one else goes through these processes to ensure the highest
quality product is passed on to you.